Production Manager

JOB PURPOSE:

Direct production and manufacturing activities in a safe and efficient manner ensuring targets are achieved with minimum waste, on time, within budget and meet quality standards and client specifications.

KEY ACCOUNTABILITIES

Production / Manufacturing

• Manage the production process ensuring finished products meet quality standards / client specifications
• Control the use of raw materials to minimize waste
• Ensure the production team operates the machinery in line with defined parameters to maximize output
• Manage the use of BAAN to ensure all materials and hours are immediately logged in the system
• Analyse BAAN reports to determine variances and identify corrective actions
• Direct the immediate closure of orders (in BAAN) when finished products are delivered to final stock

Liaison & Coordination

• Coordinate with maintenance to establish a preventive maintenance schedule and ensure the maximum availability of machinery and spare parts
• Coordinate with the store to ensure raw materials are available to meet the production schedule
• Liaise with the technical staff regarding any issues that delay the manufacturing and delivery schedule
• Coordinate with QC personnel to ensure final products are tested, labelled and released for final delivery
• In conjunction with QC personnel identify defective products and recommend corrective actions or repairs

Budget

• Contribute to annual preparation of the CAPEX and production budgets
• Control cost and manage production operations in the most efficient manner

Teamwork & Employee Excellence

• Enhance work environment to promote and drive employee engagement and team effectiveness
• Conduct annual performance appraisals and provide staff feedback regarding strengths, areas for improvements and development opportunities
• Establish KPI’s for individual units and ensure that they are aligned with FPI’s mission and vision

HSE

• Develop a safety culture by ensuring all staff comply with HSE policies and procedures
• Participate in QHSE audits, incident reporting and review of QHSE performances as required
• Comply with relevant safety, quality and environmental control procedures and instructions
• Report unsafe acts, incidents or safety violations

SPAN OF Communication

Internal: VP Manufacturing, GM, Plant Manager, Maintenance, Project, Delivery, QC, Production Planning and PED Departments

External: Other manufacturing units, Inspectors, Auditors

Job relevant information (BOUNDARIES & DECISION MAKING AUTHORITY)

Responsible for production and manufacturing of pipes and fittings to meet production schedule, quality standards and client specifications.

QUALIFICATIONS, EXPERIENCE, & SKILLS

Required Qualifications:

• Bachelor’s Degree in Mechanical, Chemical or Industrial Engineering
• Master’s in Engineering discipline is preferred

Minimum Experience:

• At least 7 years of manufacturing experience preferably in fiberglass

Job-Specific Skills:

• Detailed knowledge of pipe machinery and production processes
• Detailed knowledge of product specifications
• Knowledge of Materials (Hazards, Shelf Life, Storage Conditions, Resin Mixing)
• Knowledge of quality standards / QA – QC Process
• Ability to interpret technical drawings and blue prints

COMPETENCIES

• Technical expertise in fibreglass manufacturing
• Analytical Skills and Problem Solving ability
• Leadership and Teamwork
• Excellent Communication Skills, English is a must
• Computer Literacy – Integrated Manufacturing Software (BAAN)